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Chian Star Discharge Valve

The Chain Star Discharge Valve is an innovative solution designed for efficient material handling in various industrial applications. Featuring a robust chain-driven mechanism, it ensures reliable operation under high temperatures and challenging conditions. With its compact structure and high transmission efficiency, this valve minimizes air leakage and enhances dust collection performance. Ideal for environments requiring frequent starts and reversals, it ensures safe and effective material discharge while maintaining system integrity.

Product Description

The chain star discharge valve is also known as the chain-driven discharge device. It completes the unloading process through a rotating impeller within the housing. The device features an upper feed inlet and a lower discharge outlet.

 

Under normal conditions, materials enter the rotating impeller through the upper feed inlet. The impeller's uniformly sized compartments become filled with materials. As the impeller rotates, the materials are discharged through the lower outlet.

 

In a negative pressure situation, materials are blown back to the upper chamber. This makes it difficult to discharge through the impeller outlet. To address this issue, a pressure equalization pipe is installed on one side of the housing. This pipe balances the air pressure in the impeller compartments with that in the upper chamber. This facilitates material discharge and improves unloading efficiency.

 

 

Properties of the chain star discharge valve

 

The device operates reliably and smoothly, with low noise, few faults, and a long lifespan. The meshing components are made from ductile iron and bearing steel, ensuring excellent performance and high wear resistance.

 

It employs a planetary rotation principle, with input and output aligned on the same axis, featuring a direct coupling with the motor.

 

The discharge device has strong overload capacity, low impact inertia torque, and is suitable for frequent starts and reverse operations.

 

The bearings, gearbox, and valve body are designed to be distant from high temperatures and dust. The front and rear end caps provide good sealing performance to prevent dust leakage, thereby extending the lifespan of moving parts and the lubrication system.

 

Technical  Specification

 

Model

Nominal diameter

(mm)

Volume of material discharged per revolution

L/r

Discharge capacity m3/h(η=100%)

Supported motor power

(kW)

Weight

(kg)

20r.p.m

30r.p.m

45r.p.m

XG100

100

1.0

1.2

1.8

2.7

0.37

84

XG125

125

1.5

1.8

2.7

4.05

0.37

96

XG150

150

2.5

3.0

4.5

6.75

0.55

108

XG200

200

4.3

5.16

7.74

11.61

0.75

228

XG260

260

8.0

9.6

14.4

21.6

1.1

342

XG300

300

12.0

14.4

21.6

32.4

1.5

437

 

Drawing & dimension

 

 

Type  

L

 

L1

 

L2

 

φD

 

φD1

 

φD2

 

H

 

H1

 

H2

 

H3

 

n—φd

 

XG100

 

400

 

430

 

254

 

100

 

215

 

180

 

330

 

105

 

24

 

3

 

8—φ18

 

XG125

 

504

 

476

 

280

 

125

 

245

 

210

 

370

 

185

 

26

 

3

 

8—φ18

 

XG150

 

558

 

527

 

310

 

150

 

280

 

240

 

420

 

210

 

28

 

3

 

8—φ23

 

XG200

 

612

 

578

 

340

 

200

 

335

 

295

 

460

 

230

 

30

 

3

 

12—φ23

 

XG260

 

730

 

720

 

406

 

260

 

405

 

355

 

530

 

265

 

31

 

3

 

12—φ25

 

XG300

 

876

 

864

 

480

 

300

 

460

 

410

 

620

 

310

 

34

 

4

 

12—φ25

 

What are the differences between Chain Star Discharge Valve and ordinary discharge device?

 

Operating Conditions

 

The chain-type discharge device can operate under higher temperatures or other harsh conditions, with less influence from climate variations. In contrast, ordinary discharge devices are limited by temperature and require special materials for harsh operating conditions.

 

Compact Structure

 

The chain-type discharge device features a compact design that transmits the same power with a smaller profile. Ordinary discharge devices cannot match its structural efficiency or power capabilities.

 

Efficiency

 

The chain-type discharge device has no sliding losses in speed, resulting in higher transmission efficiency compared to ordinary discharge devices.

 

Transmission Ratio

 

The chain-type discharge device allows for a larger transmission ratio, which ordinary discharge devices cannot achieve.

 

Power Transmission at Low Speed

 

The chain-type discharge device can transmit significant power at low speeds, whereas ordinary discharge devices are unable to transmit power effectively at low speeds.

 

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