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The DTII Belt Conveyor Project, manufactured by Nantong Darko Building Materials Machinery, showcases robust conveying capacity and an extensive conveying distance. This advanced system features a simple structure that allows for easy maintenance, ensuring operational efficiency and minimal downtime. Moreover, the project seamlessly integrates program control and automatic operation, significantly enhancing overall productivity and reliability in material handling.

 

The DTII belt conveyor demonstrates its operational capability even in challenging weather conditions, as it traverses snowy areas. This adaptability highlights its durability and effectiveness in a variety of environments.

A DTII belt conveyor traverses a snowy area, illustrating its operational capability in challenging weather.

Project Overview:

  • Company: Inner Mongolia Meifang Energy Co., Ltd.
  • Production Capacity: 2×960,000 tons per year
  • Belt Widths: 1.4m, 1.2m, 0.8m, 0.65m
  • Total Length: 3,500m
The DTII belt conveyor features a long conveying distance, simple structure, and easy maintenance.

DTII Belt conveyor Principle

The conveyor belts (or wire ropes) are connected into a closed ring, and they are tightened with a tensioning device. Driven by the motor, the friction between the conveyor belts (or wire ropes) and the driving rollers (or driving wheels) makes the conveyor belt move. The belt (or wire rope) runs continuously to achieve the purpose of transporting the cargo from the loading end to the unloading end.

 

Advantages of our belt conveyor 

  • Large Transmission Flow Rate: Capable of handling substantial volumes of material quickly.
  • Very Low Energy Requirement: Designed to operate efficiently, reducing energy costs.
  • Low Investment and Service Costs: Cost-effective design minimizes initial investment and ongoing maintenance expenses.
  • Stable and Trouble-Free Transportation: Ensures reliable delivery of products without interruptions.
  • User-Friendly Operation: Easy to operate, making it accessible for all personnel.
  • Reduced Manpower and Higher Productivity: Streamlined processes lead to improved efficiency and reduced labor costs.
  • Continuous Operation: Maintains a steady flow of materials, enhancing overall production capabilities.

 

By implementing the DTII belt conveyor system, Inner Mongolia Meifang Energy Co., Ltd. not only improves its material handling processes but also supports its commitment to operational excellence and sustainability in energy production.

The DTII belt conveyor efficiently transports materials across the factory floor with a simple design and easy maintenance.

The dust collector project at Hebei Qianbao Special Cement Co., Ltd. features advanced equipment, including PPCS air box pulse dust collectors and HMC single-machine pulse dust collectors. These systems are designed to enhance air quality and meet stringent environmental standards across the cement production process.

 

At Nantong Darko Building Materials Machinery, we leverage state-of-the-art laser cutting technology for our dust collector panels. This innovative approach not only guarantees the smoothness of the panels but also facilitates precise processing of panel holes. As a result, this significantly enhances the overall efficiency and reliability of our dust collection system. By adopting such advanced technology, we ensure that our products meet the highest standards of performance.

 
これはセメント工場で使用されるパルスジェットバッグフィルターで、ファンや排気ダクトから離れた場所にメンテナンス用の階段が設置されている。

As a comprehensive high-tech enterprise, Nantong Darko seamlessly integrates research and development, design, manufacturing, and installation. With our foreign trade rights, import and export credentials, and construction engineering qualifications, we are well-equipped to serve clients on a global scale.

 

Our team is composed of highly skilled designers and technical experts who specialize in dust collector manufacturing. We take great pride in our professional processing and production capabilities. Additionally, our exceptional after-sales service ensures that our clients can operate with confidence and peace of mind.

In the factory, a crane lifts a special cement dust collector, and workers supervise the work to ensure that it is installed in place.

Dust Collector Project Background

Hebei Qianbao Special Cement Co., Ltd. operates a white cement production line with a capacity of 1,800 tons per day. The project handles a gas volume of 240,000 m³/h, achieving efficient dust removal while adhering to environmental protection standards. Additionally, the system is designed for easy operation.

Advantages of our dust collectors

High Dust Removal Capability

Our modern dust collectors employ advanced filtering technologies, such as bag filtration, electrostatic dust removal, and wet dust removal. By integrating these innovative methods, we efficiently capture dust particles of various sizes, achieving an impressive capture efficiency of up to 99.9%. Consequently, our systems ensure that emissions consistently meet or exceed strict environmental standards. This commitment to excellence not only enhances air quality but also supports our clients in maintaining compliance with regulations.

 

Multi-Stage Filtration System

By implementing a multi-stage filtration system, we further enhance the dust capture rate. This ensures that even fine dust is effectively captured, thereby reducing secondary pollution.

Two photographs of a large industrial facility, including a ladder, focusing on the details of the dust collector project.

Huaxin Green Building Materials (Wuxue) Co., Ltd.    Dust collector project

 

Project Background

Huaxin Green Building Materials (Wuxue) Co., Ltd. has launched a mechanical sand project that achieves full production of 30 million tons per year. With a total investment of 3 billion yuan, the construction completed in just 18 months. This project utilizes dry production methods to effectively address solid waste issues.

 

Technical solution design

Based on our demand analysis, we designed a customized dust collector solution:

High-Efficiency Dust Collectors: We use bag dust collectors with pulse jet technology for dust removal.

Advanced Control Systems: Our solution features automatic systems for remote monitoring and operation.

Multi-Stage Filtration: We implement a multi-stage filtration system to enhance dust removal efficiency.

Quantity: 55 sets

Gas Volume Handled: 52,000 m³/h, 17,580 m³/h, 26,700 m³/h, 33,400 m³/h

Auxiliary Equipment: Rotary or discharge valve, screw conveyor

 

Equipment manufacturing and installation

After finalizing the equipment design plan, our team quickly began manufacturing. We completed production within the specified timeframe. Next, the installation team arrived on-site. They followed the design drawings and construction plan to implement each step accurately.

Two views of a green building with a ladder atop, highlighting the details of the dust collector project.

Huaxin Green Building Materials (Wuxue) Co., Ltd. has achieved full production of 30 million tons per year mechanical sand project. With a total investment of 3 billion yuan, the construction was completed in just 18 months. The project utilizes dry production methods to address solid waste issues.

 

Debugging and acceptance

We completed the installation. Then, we thoroughly debugged the dust collector equipment. We conducted multiple tests. These tests confirmed that the equipment operates stably and efficiently under various conditions. The cement plant and the environmental protection department accepted the dust collector equipment.

 

Project Results

  • Significantly Reduced Dust Emissions: We put the dust collector equipment into operation. This action significantly reduced dust emissions and exceeded national and local standards.
  • Improved Production Environment: The air quality in the factory area improved greatly. This improvement enhanced the working conditions for employees.
  • Lower Operating Costs: Our dust removal system reduces maintenance frequency and costs. This change improves production efficiency.
The dust collector stands outdoors, ready for installation next to the industrial facility, highlighting its role in improving air quality.

Dust collector project

Project Background

The Huaxin 100 million ton production line is an important project. It aims to meet the demand for high-quality building materials. We use advanced production processes and equipment. The project team decided to use efficient dust collector equipment. This choice protects the environment and reduces dust emissions.

The Huaxin clinker production line can produce 10,000 tons per day. It is the world’s largest environmentally friendly cement kiln line.

 

Project Content

Equipment Selection and Design: We selected durable equipment for the Huaxin 100 million ton line. Our design team customized the solution based on the project site conditions. This customization ensures optimal performance.

Installation and Commissioning: Our technical team followed the design plan during installation. They ensured accurate implementation at every stage. After installation, we conducted thorough commissioning to confirm stable operation under various conditions.

Technical Training and Maintenance: We provided technical training for the operators of the Huaxin 100 million ton line. This training helped them master the operation and maintenance of the dust collector. We also created a maintenance plan for regular inspections to extend the equipment's service life.

The dust collector features a robust design with large filtration units, positioned outdoors next to the industrial facility for easy maintenance.
 

Project Advantages

  • Efficient Dust Removal: The equipment captures dust effectively; as a result, it significantly reduces emissions and improves air quality.

  • Environmental Protection: The project ensures that dust emissions meet national and local standards. This compliance helps prevent pollution.

  • Ease of Operation: The equipment design prioritizes user-friendliness. It reduces operator labor and boosts production efficiency.

 

Conclusion

Our work on the dust collector project for Huaxin’s 100 million ton production line marks a significant achievement. We are committed to applying and innovating environmental technologies. Our goal is to promote the green development of industrial production.

Advanced homogenization and unloading equipment series for cement silos, highlighting innovation in material handling processes.

1、Project Overview

The cement silo for a clinker production line began operation in 2007. It features a reinforced concrete circular structure with a height of 61.81 m and an inner diameter of 22.5 m. The silo wall is 380 mm thick and reinforced with non-prestressed steel bars. The concrete strength is designed to be C30.

After the silo started operation, inspections found multiple vertical and circumferential cracks on its outer surface. These cracks appeared mainly between elevations +14.166 m and +50 m.Some cracks exceeded 0.2 mm in width, violating specifications. Inspectors also found hollow areas and peeling concrete on the silo wall. Consequently, the owner required technical reinforcement for the cement silo.

The yellow cement silo stands tall, featuring large loading ports and serving as a key storage unit in the cement production process.

2. Analysis of the cause of the accident

Upon discovering the cracks, the owner commissioned a testing agency to evaluate the silo wall's concrete strength, reinforcement, and cracks. The tests showed that the concrete strength generally met design requirements. However, the annular reinforcement from +14.166 m to +50.000 m mostly did not meet specifications. The crack widths between +23.5 m and +34.2 m also fell short of requirements.

The inspection revealed that vertical cracks resulted from stress and temperature effects on the wall. Circumferential cracks occurred due to insufficient reinforcement and poor joint connections. The team constructed the raw material homogenization silo using a slipform process. This method created tied and overlapped horizontal reinforcement joints. It did not use welded connections.The protective layer around the reinforcement was too thin. This weakened the bond between the reinforcement and the concrete.

3. Reinforcement treatment(Scheme selection)

We considered two solutions for reinforcing the raw material homogenization silo. One solution involves reinforcing the outer wall with concrete. The other solution applies external prestressing. Below is a comparison of both methods.

 

3.1.1 Use reinforced concrete to increase the cross-section of the cylinder wall

This method involves adding 200 mm of reinforced concrete to increase the cross-section of the cylinder wall from the foundation ring beam to +50 m. This solution would require reverse mold construction and take about six months to complete. Since the silo operates during this time, the long construction period is a drawback. Additionally, the new structure may not fully integrate with the existing steel bars, reducing material efficiency. The estimated cost for this method is around 2 million yuan, making it less favorable in terms of effectiveness and cost.

3.1.2 External prestressing reinforcement

Cracks mainly arise from inadequate circumferential reinforcement and temperature stress. We can place steel strands along the outer surface in the circumferential direction. Applying external prestressing will help the internal circumferential reinforcement and external strands work together.

Since the silo is currently in use, this method can effectively reinforce the structure and potentially close some cracks. The estimated cost for this project is about 1 million yuan.

 

Conclusion

Considering the reinforcement effectiveness, cost, and site conditions, we determined that the external prestressing method is the most reasonable and economical solution for this silo.

 

Are you searching for a reliable bulk loading manufacturer?

Look no further. We are the leading manufacturer of bulk loading machines for cement machinery and equipment in China.

At Darko Building Materials Machinery, we ensure top-notch service and quality in our material loading equipment.

400T ship loader unloading, 7m port telescopic slide

Why Choose Us?

  • Customized Design: Our design team tailors loading solutions to meet your needs. We provide complete design drawings for your project.
  • Technical Support: We offer free technical support services. If you have any requests for technical improvements, just let us know.
  • Specialized Equipment: Our bulk loader for aggregate trucks is designed for loading clinker, aggregates, limestone, and other granular materials. It serves multiple industries, including cement, building materials, metallurgy, coal, mining, chemical, and grain.

 

Technical Parameters

  • Material: Muck
  • Capacity: 400 t/h
  • Bulk Head Telescopic Distance: 3300 mm
  • Reducer: WPDKS120-50
  • Motor: 2.2 kW
  • Level Meter Model: SLY-40

Below are pictures and videos of the bulk loaders we have successfully installed in cement plants. We are committed to providing you with the best products and services.

Cement loading technical parameters table

Technical requirements for clinker (aggregate) bulk machines

Material density

1.45T/m³

Model

SZH400-L

SZH500-L

SZH600-L

SZH800-L

Telescopic distance (mm)

L process customization

L process customization

L process customization

L process customization

Loading capacity (T/h)

300~350

450~500

550~600

700~800

Dust collection air volume 

2*3000m³/h

 

2*3500m³/h

Rod valve

Specification

410*410*120

500*500*120

600*600*120

300*800*140

Electro-hydraulic sector valve

Specification

410*410

500*500

600*600

800*800

Electro-hydraulic push rod

Specifications and models

DYTZ1000/300

DYTZ1500/400

DYTZ1750/400

DYTF3000/400 double cylinder

power

1.1KW

1.5KW

2.2KW

2.2KW

Cylinder

Specification

160*400

160*500

125*500/pair

160*500/pair

Telescopic drop tube

Specification

φ410*L

φ500*L

φ600*L

φ800*L

Dustcollection hose

parameter

Specifications: φ250*L

Dust cover

Specification

900*1836

1000*1960

1100*2060

1300*2260

Hoist

Specification

JE33-250/3T

JE33-250 /3T

JE33-250/3T

JE33-250/57

boost speed

8m/min

Lifting capacity

2T

3T

3T

5T

Voltage

380V

Power K W

3KW

4.5KW

4.5KW

7.5KW

journey

L process customization

Material level meter

Specification

E+H

 

The dust collector project at Hubei Lingfeng Cement Co., Ltd., executed by our company Darko, aims to enhance air quality and reduce emissions. By implementing advanced Baghouse Dust Collector technology, this project significantly improves the environmental impact of cement production.

Showing the construction process of workers installing baghouse dust collector

Hubei Lingfeng Cement Co., Ltd.

Baghouse Dust Collector (Pulse-Jet Bag Dust Collector)

 

Project Technical Parameters

  • Gas Volume Handled: 550,000 m³/h

  • Pressure Resistance: ±7000 Pa per dust collector box

  • Filter Bag Material: Laminated high-strength, easy-to-clean polyester needle felt

  • Facilities: The top platform, ash unloading platform, stairs, and other areas have lighting.

 

Project Overview

The Hubei Lingfeng Cement Grinding Station Dust Collector Project helps the environment. It makes cement production cleaner.It installs and optimizes dust collector equipment. This reduces dust emissions, improves air quality, and ensures compliance with regulations.

 

Project Background

Hubei Lingfeng Cement Grinding Station is in Hubei Province. The company makes and sells cement. Stricter environmental protection rules require the grinding station to lower dust emissions. To solve this, the company chose to use advanced dust collector equipment.

 

Project Content

  • Equipment Selection and Design: We chose high-efficiency bag dust collectors and electrostatic dust collectors. Our design team customized a solution based on the grinding station's needs and site conditions.
  • Installation and Commissioning: The technical team followed the design plan closely during installation. They ensured accurate implementation at every stage. After installation, we conducted thorough commissioning to confirm stable operation.
  • Technical Training and Maintenance: We provided technical training for the operators. This training helped them master the operation and maintenance of the dust collector. We also created a maintenance plan for regular inspections to extend the equipment's service life.
A substantial structure with a crane above, illustrating the details of the Baghouse Dust Collector project.
Dust-collector-project-detail

Baghouse Dust Collector project

Nantong Darko Building Materials Machinery won the bid for Huaxin’s dust collector equipment. This is for the 100 million tons machine-made sand and gravel project. This success demonstrates Nantong Darko's technical strength and competitiveness in the industry.

The Huaxin project is the world’s largest production base for machine-made sand and gravel.

Project Background

The Huaxin project is a large-scale construction material production initiative. It aims to meet the demand for high-quality machine-made sand and gravel through advanced processes and equipment. Huaxin decided to invest in high-efficiency dust collector equipment. This choice helps them comply with environmental regulations and improve efficiency. The equipment will reduce dust emissions during production and protect the environment.

Nantong Darko's bidding advantages

Technical Strength: Nantong Darko has extensive experience in designing and manufacturing dust collectors. Our products have a strong reputation in the industry. We use advanced filtering technology in our dust collectors. This technology ensures high efficiency, stability, and durability.

Customized Solutions: We provide tailored dust collector solutions to meet Huaxin’s specific needs. Our solutions ensure seamless integration with the production environment and process flow.

Comprehensive After-Sales Service: Nantong Darko offers full after-sales support. We assist with equipment installation, commissioning, and operation training. We also provide regular maintenance and technical help to ensure stable operation.

Project Achievements

Nantong Darko’s high-efficiency dust collector equipment reduced dust emissions in Huaxin’s project. It improved air quality in the production area. This achievement helped the project meet environmental standards. It also increased production efficiency and laid a strong foundation for sustainable development.

Importance of Dust Collection Systems

In nearly every industrial facility, Baghouse Dust Collectors play a crucial role in maintaining air quality. These systems significantly impact profitability by influencing downtime, energy costs, lost production, and potential fines. Therefore, selecting the right industrial 集塵システム is essential for maintaining operational efficiency and adhering to environmental regulations.

Advantages of Gas Box Pulse-Jet Baghouse Dust Collectors

The gas box pulse-jet Baghouse Dust Collector stands out with a dust removal efficiency of over 99.99%, ensuring that dust emissions remain below 5 mg/Nm³. This system can effectively handle high-concentration dust levels of up to 100 g/Nm³. Its advanced sealing measures maintain a leakage coefficient of less than 2%, ensuring minimal loss and maximum effectiveness.

Moreover, the innovative design of this dust collector ensures compactness while enhancing performance. The unique dust cleaning method not only extends the lifespan of the filter bags but also optimizes operational efficiency. With stable performance, high automation, and straightforward maintenance, these Baghouse Dust Collectors become invaluable assets for industrial facilities.

How does Bag Filter Dust Collector Working?


                                                                                                                                                                                                                                                                                                                                                                
Bag Filter Dust Collector

Dust-laden air enters the cleaning trunk from the bottom of the Baghouse Dust Collector. Gravity causes coarse dust particles to fall into the dust cellar, while fine dust particles adhere to the surface of the filter bags. As dust accumulates, resistance increases, reducing the air volume processed.

To maintain effective operation, the system periodically removes dust from the filter bags. During the cleaning process, a controller sends signals to each electromagnetic pulse valve. This action triggers the filter bags to contract and expand rapidly. The pulsating action effectively dislodges dust, ensuring stable pressure and air quantity throughout the system.

Conclusion

In summary, Baghouse Dust Collectors are essential for maintaining clean air in industrial environments. Their high efficiency and innovative design not only improve air quality but also enhance operational productivity. By investing in a reliable dust collection system, facilities can safeguard both their workforce and the environment.

Overview

The NE/NSE Plate Chain Bucket Elevator serves as essential equipment for the vertical conveying of granular materials. This elevator is designed to efficiently transport materials in various industrial settings.

NE Series vs. NSE Series

The NE series primarily conveys larger particle-sized materials with high abrasiveness. The NSE series mainly conveys larger particle-sized materials and powders with high abrasiveness. Both series suit operating environments with temperatures from -20°C to +45°C. The conveyed materials should not exceed a temperature of 250°C.

Key Differences

The main difference between the NE and NSE bucket elevators is the chain speed. The NSE series operates with a chain speed that is twice as fast as that of the NE series. This increased speed allows for more efficient material handling in certain applications.

Specifications

The NE/NSE Plate Chain Bucket Elevator encompasses a series of products. The NE series includes a total of 11 specifications, featuring a maximum conveying capacity of 790 m³/h and a maximum lifting height of up to 45 m.

The NSE series has a total of 8 specifications, with a maximum conveying capacity of 830m3/h and a maximum lifting height of 50m.

Applications and Benefits

These bucket elevators are versatile, suitable for various industries, including:

  • Cement Industry: Efficiently transferring clinker and other materials.
  • Mining: Handling heavy ores and minerals.
  • Food Processing: Safely transporting granulated and powdered food products.

The NE/NSE elevators ensure minimal material degradation during transport, preserving the quality of the conveyed substances. Their durable construction minimizes maintenance needs, leading to lower operational costs over time.

Conclusion

In summary, the NE/NSE Plate Chain Bucket Elevator offers a reliable solution for vertical conveying of granular materials. By understanding the differences between the NE and NSE series, businesses can select the most suitable option for their specific requirements. With their robust design, high capacities, and efficient operation, these bucket elevators play a vital role in enhancing productivity across various industries.If you have any questions or need assistance, please contact us.

When choosing a bucket elevator,every factor is crucial. Overlooking any aspect during the selection process can lead to various problems. How can you navigate these factors to make the best choice? By considering elements such as carrying capacity, material characteristics, working environment conditions, and safety features, you can ensure optimal performance.

Carrying Capacity and Lift Height

First, assess the carrying capacity. Ignoring this can result in an elevator that fails to meet material requirements. This may lead to slow material transfer and insufficient production output. Additionally, inadequate lift height and conveying distance can prevent materials from reaching their destinations, causing accumulation and disruptions.

Material Characteristics

Next, focus on the materials being handled. Overlooking material properties can lead to operational challenges. For instance, sticky materials require elevators designed to prevent blockages. Without this feature, clogs may occur, resulting in increased downtime for cleaning and maintenance.

Working Environment Conditions

It’s also essential to evaluate the working environment. Neglecting environmental factors can result in an elevator that cannot withstand high temperatures, humidity, or corrosive substances. This oversight may lead to equipment damage and higher maintenance costs.

Safety and Reliability

Safety and reliability are critical considerations. Choosing an elevator without proper safety features can lead to material spillage, blockages, and mechanical failures. Ensuring that your system is reliable protects both equipment and personnel.

Supplier Reputation and Product Quality

Finally, select reputable suppliers and high-quality products. Reliable suppliers offer excellent after-sales service and durable equipment, ensuring the long-term stability of your bucket elevator.

Conclusion

Neglecting any of these factors can lead to significant issues, affecting production efficiency and equipment lifespan. Consider carrying capacity, lift height, material characteristics, working environment, safety, reliability, and supplier reputation when selecting your elevator. By evaluating these factors, you can choose the most suitable system for optimal performance.If you have any questions or need assistance, please contact Darko for expert guidance.

In upcoming articles, we will explore two commonly used types of bucket elevators: the N-TGD wire rope belt bucket elevator and the NE/NSE plate chain bucket elevator. This will help you understand their features, advantages, and application areas.

Overview

The N-TGD wire rope belt bucket elevator is designed for efficiently transporting dry bulk materials vertically. Utilizing an anti-tear steel wire rope core conveyor belt for traction, this belt bucket elevator offers exceptional toughness and high strength. It is ideal for conveying materials at temperatures of up to 130 degrees Celsius, making it suitable for various industrial applications.

Product Range

The N-TGD series includes a diverse range of models, each distinguished by the width of the conveying bucket. Available models include TGD315, TGD400, TGD500, TGD630, TGD800, TGD800H, TGD1000, TGD1250, TGD1400, and TGD1600, totaling ten specifications. This variety allows for tailored solutions to meet specific material handling needs.

                                                                                                                                                                                                                                                                                                                                                                                                                                    Diagram detailing the different sections of a tower, highlighting wire rope, belt, and bucket elevator components.

 

Performance Specifications

This belt bucket elevator boasts impressive performance metrics, including:

  • Maximum Lifting Speed: 1.98 m/s

  • Maximum Conveying Capacity: 1260 m³/h

  • Maximum Lifting Height: 100 m

The N-TGD bucket elevator conveys corrosive and abrasive materials, such as fly ash and carbon, providing a reliable solution for these challenges.

n-tgd-wire-rope-belt-bucket-elevator

Additional Resources

We created a document that outlines common issues and their solutions.Feel free to access this document for valuable information. If you need personalized advice or assistance, please reach out to us. We are dedicated to providing you with free technical support and assistance.

Additional Support

To assist users in maximizing the efficiency of their belt bucket elevator, we have created a comprehensive document outlining common issues and their solutions. Feel free to access this resource for valuable insights. If you require personalized advice or further assistance, please reach out to us. Our dedicated team is committed to providing free technical support to ensure your operations run smoothly.

Conclusion

In summary, the N-TGD wire rope belt bucket elevator offers a reliable and efficient solution for vertical material handling. With its impressive performance specifications and wide range of applications, this belt bucket elevator is ideal for transporting dry bulk materials. Understanding its features and capabilities will help you optimize your material handling processes and enhance overall productivity. At Darko, we are committed to providing high-quality equipment and exceptional customer service to ensure you achieve the best solutions for your material handling needs.

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