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ビッグバッグ集塵機

袋式集塵機の内部構造は主に上箱、中箱、下箱(灰ホッパー)、灰洗浄装置、灰排出機構で構成される。

商品説明

What Is A Big Bag Dust Collector?

We refer to the big bag dust collector as the long-bag low-pressure pulse dust collector or the LCDM baghouse dust collector. The LCDM Long Bag Low-Pressure Pulse Jet Dust Collector is an advanced, high-efficiency baghouse system designed for large airflow applications. Developed as an upgrade to conventional short-bag pulse dust collectors, it integrates the best features of compartment backblowing and pulse-jet cleaning technologies. By extending filter bag length and optimizing compressed air usage, the LCDM system delivers superior dust removal, reduced energy consumption, and extended filter life—all controlled via an automated PLC system.

Key Advantages

✔  High-Efficiency Cleaning – Combats dust re-adsorption with powerful pulse-jet technology.
✔  Automated Operation – PLC-controlled valves (exhaust, pulse, discharge) for seamless performance.
✔  ローメンテナンス – External bag access and durable components minimize downtime.
✔  Compact & Robust – Space-saving steel construction with high-pressure resistance (≤5000 Pa).

There is a blue long bag low pressure pulse dust collector at the construction site

動作原理

1. Filtration Process

  • Dust-laden gas enters through the inlet, where larger particles separate by inertia and fall into the hopper.

  • Remaining gas flows into the filter bag zone; dust collects on the bag surfaces while clean air passes through to the upper chamber and exits via the outlet.

2. Pulse-Jet Cleaning

  • When resistance reaches 1200–1500 Pa, the PLC triggers cleaning:

    • Switching valve closes → isolates the chamber.

    • Pulse valve opens → compressed air deforms bags, dislodging dust into the hopper.

  • Sequential chamber cleaning ensures uninterrupted filtration.

3. Dust Discharge

  • Collected dust falls into the hopper and is removed via slide valves or airlock discharge systems.

Schematic diagram of the process principle of big-bag-dust-collector

構造設計

1. Filter Chamber

  • Sealed, pressure-resistant (δ5mm steel plate, ≤5000 Pa).

  • Laser-cut perforated plate ensures precise bag alignment and leak-proof sealing.

  • Access doors for easy bag inspection/replacement.

2. フィルターバッグ

  • 素材: High-temperature, acid/alkali-resistant fabric with reinforced edges.

  • Stainless steel spring top ensures elasticity and corrosion resistance.

3. Bag Cages

  • Galvanized steel wire construction for durability.

  • Conical bottom design simplifies installation/replacement.

  • Automated production ensures smooth surfaces そして <1% vertical deviation (exceeding national standards).

4. Pulse-Jet System

  • Arc-shaped nozzles minimize airflow resistance.

  • Modular blow pipes for easy maintenance.

  • 0.3–0.6 MPa low-pressure cleaning extends bag life.

5. Safety Features

  • Explosion relief valves with auto-reset function.

  • Dust-proof plates (70°+ angles) prevent combustible dust accumulation.

  • Double-layer insulation (air + rock wool) prevents condensation.

The bag cages are packed together. The rear of the bag cage has a dust collector steel structure

Technical Highlights

特徴仕様
Max AirflowUp to 1,000,000 m³/h
効率性99.5–99.9% (dust concentration <50g/Nm³)
Cleaning Pressure0.2–0.25 MPa
Control SystemPLC (timed/differential pressure/offline modes)

Why Choose Darko’s LCDM Dust Collector?

  • Expert engineering team – We design custom solutions for high-concentration and explosive dust.

  • Long-lasting durability – Our diaphragm valves last over 100,000 cycles and resist corrosion.

  • Complete service support – We provide installation guidance and ongoing technical support.

ダーコ’s engineering team has years of industry experience, providing professional technical consultation and support. Our goal is to offer the most suitable solutions based on our customers’ specific needs. Additionally, we provide comprehensive after-sales support to ensure the normal operation of the equipment and customer satisfaction, helping clients maintain performance and extend service life.お問い合わせ today for a customized dust collection solution!

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