In industries like cement plants, mining, and others, material blockage is a common but serious issue. It can disrupt production and even damage equipment. The Lump Breaker (Electric Lump Crusher) is specially designed to crush lumps in materials, ensuring smooth flow. This article explains what a Lump Breaker is, its features, how it works, its mining applications, and answers common questions.
1. What is a Lump Breaker?
A Lump Breaker (Electric Lump Crusher) is a machine that crushes lumps in materials. It is widely used in cement plants, chemical processing, food production, pharmaceuticals, and mining. Its main purpose is to prevent blockages in discharge points, ensuring continuous and stable production.
In cement plants, materials like limestone and coal powder often form lumps due to moisture. These lumps can clog discharge valves and disrupt production. The Lump Breaker crushes these lumps, preventing blockages and operational failures.
2. Key Features of the Electric Lump Crusher
The Electric Lump Crusher has advanced features that make it highly effective:
✅ High Capacity – Large models can handle up to 1000 m³/h, suitable for high-flow systems.
✅ Wide Application – Works with various materials (cement, coal, chemicals) and discharge points.
✅ High-Temperature Resistance – Can handle materials up to 120°C.
✅ Energy Efficient – Low power consumption (1.1 KW for B400 models, 1.5 KW for B500+).
✅ Wear-Resistant Materials – Crusher blades and grids use high-durability materials for long life.
✅ Smart Protection (Optional) – Built-in speed sensor detects jams and reverses automatically.
✅ Easy Maintenance – Simple design for quick inspections and repairs.
3. How the Lump Breaker Works
The Lump Breaker crushes lumps using rotating blades, forcing material through a grid for even discharge. Here’s how it works:
Material Enters – Lumps enter the crushing chamber.
Blades Rotate – High-speed rotating blades break down lumps.
Forced Through Grid – Crushed material passes through a grid for uniform size.
Smart Protection (Optional) – If lumps are too hard:
The speed sensor triggers reverse rotation to clear blockages.
If jamming persists, the system shuts down to prevent damage.
This design improves efficiency and reduces downtime.
4. Lump Breaker in Mining Applications
In mining, Lump Breakers prevent blockages in ores and coal, which can cause:
Discharge problems, slowing production
Higher equipment wear, increasing costs
Inaccurate measurements, affecting quality
Mining-grade Lump Breakers offer:
🔹 Extra durability for hard ores
🔹 Higher capacity for large-scale operations
🔹 Dust and explosion-proof safety features
Installing a Lump Breaker improves mining efficiency and reduces maintenance.
Frequently Asked Questions
Q1: Which industries use Lump Breakers?
A: Besides cement and mining, they are used in chemicals, food processing, pharmaceuticals, and waste management—anywhere lumpy materials cause blockages.
Q2: How to choose the right model?
A: Consider:
Material type (hardness, moisture, size)
Required capacity (B400, B500, etc.)
Working conditions (temperature, safety needs)
Consult a supplier for the best fit.
Q3: How often is maintenance needed?
A: Check every 3-6 months for:
Blade and grid wear
Motor and gear lubrication
Electrical system function
Q4: What if material won’t break?
A: Models with smart sensors reverse automatically. Without this feature, manual clearing is needed.
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Q5: How is it installed?
A: It can be horizontal or vertical, usually placed before discharge valves or conveyors.
Conclusion
The Lump Breaker (Electric Lump Crusher) is the best solution for material blockages. It is efficient, low-energy, and safe, making it ideal for cement, mining, and chemical industries.
Need a reliable crusher? Our Lump Breakers offer custom solutions for any application. Contact us today for expert advice!
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