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Airlock flap valve

The airlock flap valve serves as a discharge device for ash hoppers in various environmental protection dust removal equipment. It is also used for feeding and discharging in mills, dryers, and dust collector hoppers. This valve can prevent drafts from entering. For this reason, it is also referred to as a double dump valve.

Product Description

Overview

The airlock flap valve is a device that automatically discharges ash using the weight of the material. It features thorough ash discharge, good sealing, lightweight, simple structure, and quick action. It is widely used in industries such as metallurgy, chemical engineering, power generation, light industry, building materials, construction, mining, cement, grain, food, and other industrial applications.

The airlock flap valve typically features a double-layer structure. By alternately opening and closing the upper and lower valves, it ensures that one valve plate is always in a closed position during material transport, thus preventing air from leaking through.

 

What types does darko offer?

 

  • Circular type of single door

DN D D1 H L n-d Weight(kg)
100 176 140 290 390 6 φ11 29
150 226 190 290 420 6 φ11 37
200 290 250 350 495 8 φ11 51
220 300 365 350 505 8 φ11 63
250 340 300 350 570 12 φ13 94
300 390 350 380 600 12 φ13 175
320 410 370 380 610 12 φ13 236
400 490 450 450 700 16 φ13 396
450 540 500 450 715 16 φ13 473
500 600 560 450 715 16 φ13 546

 

  • Rectangular type of single door

A1×A K×B1 m×B C1×C H L n-d Weight(kg)
100×100 2×72.5 2×72.5 180×180 290 390 8φ11 29
150×150 2×100 2×100 240×240 290 420 8φ11 37
200×200 2×125 2×125 290×290 350 495 8φ11 51
300×200 3×125 2×125 400×290 380 600 10φ13 94
300×300 3×120 3×120 400×400 380 600 12φ13 175
400×200 4×115 2×125 500×290 400 700 12φ13 230
400×300 4×115 3×120 500×400 400 700 14φ13 285
400×400 4×115 4×115 500×500 400 700 16φ13 346
500×400 5×112 4×115 600×500 450 735 18φ13 378
500×500 5×112 5×112 600×600 450 735 20φ13 465

 

  • Circular type of two doors

DN D1 D L H n-d Weight(kg)
400 450 490 1280 400 16  φ13 346
450 500 540 1280 400 16  φ13 418
500 560 600 1410 450 16  φ13 505
550 610 650 1410 450 16  φ13 583
600 660 700 1410 500 20  φ13 652
650 710 750 1410 500 20 φ13 705
700 760 800 1520 500 24 φ13 755
750 810 850 1520 600 24 φ13 803
800 860 900 1610 600 24 φ18 841

 

  • Rectangular type of two doors

A1×A K×B1 C1×C m×B L H n-d Weight(kg)
400×400 4×115 500×500 4×115 1400 400 16 φ13 346
500×400 4×140 600×500 4×115 1470 400 16 φ13 378
500×500 4×140 600×600 4×140 1470 400 16 φ13 464
600×400 5×132 700×500 4×115 1470 400 18 φ13 525
600×500 5×132 700×600 4×140 1470 600 18 φ13 561
600×600 5×132 700×700 5×132 1470 600 20 φ13 608
700×400 5×152 810×510 5×92 1520 600 20 φ13 649
700×500 5×152 810×610 5×112 1520 600 20 φ13 703
700×600 5×152 810×710 5×132 1520 600 20 φ  13 723
700×700 5×152 810×810 5×152 1520 600 20 Φ13 764
800×500 6×144 920×620 5×93 1620 600 22 φ18 808
800×600 6×144 920×720 5×133 1620 600 22 φ18 841
800×700 6×144 920×820 5×153 1620 600 22 φ18 885
800×800 6×144 920×920 6×144 1620 600 24  φ18 932
900×600 7×137.9 1020×720 5×133 1730 600 24 φ18 995
900×700 7×137.9 1020×820 5×153 1730 600 24 φ18 1040
900×800 7×137.9 1020×720 6×144 1730 600 26 φ18 1100
1000×600 7×152.9 1135×720 6×110.8 1810 675 26  Φ24 1170
1000×700 7×152.9 1135×835 6×128.3 1810 675 26  Φ24 1230
1000×800 7×152.9 1135×935 7×152.9 1810 675 28 Φ24 1300

 

How does an airlock flap valve work?

 

The working principle of the airlock flap valve mainly relies on its unique structure and mechanical transmission mechanism to effectively prevent air leakage during material transport.

 

Mechanical Transmission for Opening and Closing

The airlock flap valve uses a mechanical transmission mechanism to open and close the upper and lower valves. This mechanism usually includes components like linkages and cranks, allowing the valves to open and close in a preset manner through their interactions.

 

Automatic Reset Mechanism

To ensure the reliable resetting of the valve plate and prevent drafts from entering, the airlock flap valve is equipped with an automatic reset mechanism, such as a lever system or tension spring. These mechanisms can physically reset the valve plate after it closes, maintaining the system’s sealing.

 

Prevention of Air Leakage

The design of the airlock flap valve aims to maintain the system’s sealing during material transport. It prevents air from entering or escaping through the valve. This is important because air leakage could affect the quality and efficiency of material transport. The upper and lower valves operate alternately. This, along with the automatic reset mechanism, enables effective fluid control. As a result, it achieves speed regulation and prevents air leakage.

 

Materials and Drive Methods

The airlock flap valve can be made from various materials. It can also use different drive methods to suit different working environments and material characteristics. Common materials include stainless steel and carbon steel. The drive methods can be electric, pneumatic, or gravity-operated. This versatility meets the needs of various industrial applications.

 

Advantages & Highlights

 

Simple Structure

 

It has a straightforward design, making it easy to maintain and clean. This helps ensure the flow and cleanliness of the medium.

 

Lightweight Operation

 

The valve can be operated with minimal force, making it suitable for various applications.

 

Good Sealing

 

It effectively prevents medium leakage, enhancing the safety and stability of the production process.

 

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