The cement loading chute is an automated or semi-automated shipping device specifically designed for bulk cement. It connects cement silos with bulk cement transport vehicles. Depending on the unloading method and the type of transport equipment, cement bulk loaders can be categorized into bottom silo bulk loaders and side silo bulk loaders, as well as specialized equipment for different transport vehicles.
Specification
| Technical performance | Technical Parameters | ||
| Conveying materials | Cement clinker or similar bulk materials | ||
| Material capacity | Clinker 1.45t/m³ | ||
| Material temperature | ≤150℃ | ||
| Material particle size | ≤50mm | ||
| Loading capacity | ≤300t/h | ||
| Discharge head telescopic distance | Customized according to user requirements | ||
| Manual stick valve | 790mm×790mm | 410mm×410mm | |
| Electric (pneumatic) sector valve | DZG1103
2×1.1KW |
Electro-hydraulic push rod: DTY700-400/100
1.5KW (cylinder: QGB125×400-MP4) |
|
| Hoist | CD1-18D Power: 3KW Lifting speed: 8M/S | ||
| Capacitive (tuning fork) limit switch | FTC131 probe specifications: φ25×400 Working pressure: 10bar
Working temperature: -20℃~80℃ FTM31 probe specifications: φ20×230 lengthened 170mm Working pressure: 10bar |
||
| Installed power | ~5.2KW | ~4.5KW ( ~3KW) | |
| Reference drawing | SZT300-I/1 | SZT300- Ⅱ/2 | SSQ300-Ⅲ |
| Model | Kudi | Kudi | Side of warehouse |
Cement Loading Chute Structure
The main structure of the cement bulk loader includes the transmission bracket, winch mechanism, drive device, rope release mechanism, channel steel base, material level gauge, dust suction fan, discharge pipe, suction pipe, and bulkhead. Materials flow into the tank via the discharge pipe, while dust between the discharge and suction pipes is removed by the dust suction fan into a dust bag or ash silo. Both pipes are retractable, with their movement controlled by the winch system and safety device.
Operation of Cement Loading Chute
During operation, when the transport vehicle is in position, the corresponding rod valves are opened. Pressing the “down” button on the control panel disconnects power to the lifting motor once the discharge head reaches position. Pressing the “loading” button activates the unloading state and auxiliary equipment. Dust generated during unloading is purified through the feed hopper and enters the dust collector via the retractable suction hose.
When the discharge head is full, it rises and an alarm sounds, with the rise distance set before loading. Loading continues during ascent, and when full, the process repeats. To stop unloading, press the stop button to reverse the electric vibrator or close the fan valve. After stopping, press the “up” button to move the discharge hopper away, allowing the transport vehicle to shift and align with the second unloading station. This continues until the entire silo is full.
Highlights
- Dust-Free Work Area: Prevents dust pollution, ensuring factory and environmental safety,including agricultural products, industrial goods, and raw materials.
- Versatile Applications:Suitable for various bulk materials conveying and storage systems.Applicable to tank trucks, flatbed trucks, open and closed railway cars, and containers.
- Flexible Loading Options: Can be loaded from different equipment such as silos, hoppers, screw feeders, and conveyors.
- Multiple Models Available: Offers a range of models to meet diverse needs.
- Built-in Dust Control: Features flexible dust skirts to prevent dust emissions outside the loading area.
- No Spillage, No Product Waste:Designed to eliminate spillage and product loss.
- High-Temperature Capability: Can load materials with temperatures up to 300°C.
- Food-Grade Telescoping Chutes:Ensures safety for food applications.
- User-Friendly Operation:Simple to operate.
- Easy Maintenance:Designed for straightforward maintenance.
