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Clinker Bulk Loader

A clinker bulk loader is a specialized piece of equipment used in the cement industry for efficiently loading clinker onto transport vehicles, such as trucks or ships. This machinery plays a crucial role in the logistics of cement production, ensuring that the clinker is handled safely and effectively.

Product Description

Drawing of clinker bulk loader

The clinker bulk loader is a device that automatically transports clinker from the warehouse to clinker bulk trucks and ships.
The clinker bulk loader at the bottom of the warehouse is mainly composed of manual rod valves, electric (electro-hydraulic or pneumatic) fan valves, winches, telescopic unloading devices, dust collection hoses, capacitive limit switches, electronic control systems, etc.

 

 

 

Technical Data Sheet

 

 

Technical performance Technical Parameters
Conveying materials Cement clinker or similar bulk materials
Material capacity Clinker 1.45t/m³
Material temperature ≤150℃
Material particle size ≤50mm
Loading capacity ≤300t/h
Discharge head telescopic distance Customized according to user requirements
Manual stick valve 790mm×790mm 410mm×410mm
Electric (pneumatic) sector valve DZG1103

2×1.1KW

Electro-hydraulic push rod: DTY700-400/100

1.5KW (cylinder: QGB125×400-MP4)

Hoist CD1-18D Power: 3KW Lifting speed: 8M/S
Capacitive (tuning fork) limit switch FTC131 probe specifications: φ25×400 Working pressure: 10bar

Working temperature: -20℃~80℃

FTM31 probe specifications: φ20×230 lengthened 170mm Working pressure: 10bar

Installed power ~5.2KW ~4.5KW ( ~3KW)
Reference drawing SZT300-I/1 SZT300- Ⅱ/2 SSQ300-Ⅲ
Model Kudi Kudi Side of warehouse

 

Working principle

 

When the transport vehicle enters the loading position, open the rod valve corresponding to the number of rods.
Press and hold the “lowering button” of the control cabinet. After the unloading head is in place, the system will automatically disconnect the power of the elevator.
Press the “loading button” to enter the unloading state. Then the auxiliary equipment will start working accordingly. The dust generated by unloading will pass through the unloading hopper.
The telescopic dust collection hose enters the dust collector for purification. When the material in the lower head is full, the lower head will rise while alarming.
The operator must set the rising distance before loading. If the rising distance is 1 meter, set the time relay accordingly. Adjust to T=1/V.
During the rising process, charging is always in progress. When the material is full, repeat the above work. After reaching the full position, press the stop button to reversely brake the electric vibrator, or close the sector valve to stop discharging.
After parking, you can press the up button to keep the lower hopper away from the material at a certain distance to ensure the displacement of the transportation tool, and then align it with the second unloading station. until the entire silo is filled.

 

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